Onboard IoT & AI · Five Modular Monitoring Packages

Predict Overhead Line Failures Before They Happen

Most overhead line failures are predictable — most still aren't predicted. PANTO gathers pantograph and catenary data with onboard sensors and turns it into clear, prioritized maintenance decisions, so you act before a defect becomes a disruption.

Vibration-Based Monitoring Profiling-Based Monitoring Absolute Geometry Scanner Dynamic Geometry Scanner Thermography-Based Monitoring
panto-monitor · live-fleet.stream
Recording
0.42g
Vibration RMS
284km/h
Line speed
98.6%
Contact health
PANTOhealth onboard monitoring of the pantograph and overhead contact line interaction
The Solution

What is PANTOhealth Monitoring?

A modular, IoT-based monitoring solution that watches the health of your pantographs and overhead lines during normal operation. Reliable onboard hardware captures the interaction; AI-driven software turns it into clear visibility and actionable maintenance decisions.

Five modular suites — Vibration-Based Monitoring, Profiling-Based Monitoring, Absolute Geometry Scanner, Dynamic Geometry Scanner and Thermography-Based Monitoring — feed the same PANTOhealth monitoring panel. Your teams see one map, one severity scale, one set of priorities, no matter which suite you start with. Begin with one need and expand without changing the workflow.

One consolidated platform
Visual Camera Accelerometer IR Profiler LiDAR Thermal Camera MONITORING PANEL One map · one severity scale · one priority list
Every sensor feeds the same workflow — data to decision
Why PANTOhealth MONITORING

Three ways PANTOhealth changes how you maintain your network.

By integrating modular monitoring, rail operators and infrastructure managers unlock a new level of operational visibility — efficiency, safety, and proactive control.

01

Predictive Maintenance

Detect emerging defects before they cause failures or service disruptions — every anomaly is flagged, scored, and located so crews act early, not in reaction.

02

Extended Asset Life

Optimize the lifespan of pantographs and overhead lines through continuous, in-time monitoring — catch wear and stress while there's still time to intervene.

03

Optimized Operations

Shift from reactive repairs to proactive, data-driven maintenance — plan interventions around real asset health instead of fixed schedules or unexpected failures.

Monitoring Suites

Five modular packages. One monitoring platform.

Each suite targets a specific monitoring need — pick one to explore its hardware, measured parameters and where it fits. Combine any of them, or design a custom configuration with our engineering team.

Suite 01 · Best for operating fleets

Vibration-Based Monitoring

Accelerometers mounted on the carbon strips, paired with a high-resolution camera, deliver health insights for the pantograph–catenary interaction — every shock and anomaly flagged and verified with synced video.

Delivers
Continuous high-frequency vibration & impact data
Automated detection of mechanical anomalies & carbon-strip wear
Visual evidence of problem points via synced video
Measures
Vibration analysisShock detection
Hardware
Accelerometers (carbon strips), visible camera, PantoBank battery, Pantocase
Suite 01
Vibration
Live
HardwareVibration-Based Monitoring hardware
3-axis
Accelerometers
HD
Synced video
Geo
Tagged impacts
Suite 02 · Best for in-service measurement

Dynamic Geometry Scanner DGS

Captures geometry while the line is live — measuring the oscillations and uplift that only appear when the pantograph is in motion, so dynamic behaviour is never missed.

Delivers
Oscillations & uplift captured only while in motion
Geolocated alerts on the live monitoring map
Automated root-cause reports, section by section
Measures
Dynamic heightDynamic staggerWire thickness
Hardware
Pantograph-view camera (Full-HD, >30 fps), Pantocase
Suite 02 · DGS
Dynamic Geometry
Live
HardwareDynamic Geometry Scanner hardware
Full-HD
Pantograph camera
>30 fps
Frame rate
3
Parameters
Suite 03 · Best for maintenance & commercial vehicles

Profiling-Based Monitoring

High-precision geometric data of the catenary — dual-illumination (ambient daylight + 850 nm IR) with on-edge AI turns the overhead line into measurable, analysable digital assets.

Delivers
Precise diagnostic alerts for contact-wire degradation
High-precision static height, stagger & wire thickness
Long-term digital records for wear & maintenance planning
Measures
Static heightStatic staggerWire wear
Hardware
Profiling system (IR camera + projectors), Pantocase
Suite 03
Profiling
Live
HardwareProfiling-Based Monitoring hardware
850 nm
IR illumination
Jetson
Orin NX edge AI
Sub-mm
Wear profile
Suite 04 · Best for compliance audits

Absolute Geometry Scanner AGS

LiDAR measures wire height and stagger relative to the rail surface — not the vehicle — for true absolute geometry, fully independent of train dynamics, with AI anomaly detection across the line.

Delivers
Absolute compliance analysis vs. regulatory tolerance
Ground-truth 3D point cloud — a digital twin of the OHL
Trend analysis of slow structural shifts over time
Measures
Absolute heightAbsolute stagger3D point cloud
Hardware
LiDAR scanner (0.05–25 m, IP65/67), Pantocase
Suite 04 · AGS
Absolute Geometry
Live
HardwareAbsolute Geometry Scanner hardware
0.05–25 m
Working range
0.25°
Angular res.
276°
Aperture · IP67
Suite 05 · Best for safety-critical lines

Thermography-Based Monitoring

Roof-mounted long-wave infrared imaging of the contact zone turns surface temperature into early indicators of current leakage and electrical stress — day and night, fully contactless.

Delivers
Predictive heat analysis flags current leakage early
Prioritized maintenance for thermal-stress hotspots
Synced thermal imagery as visual proof
Measures
Hotspot detection
Hardware
Thermal camera (−20 °C to 1500 °C), Pantocase
Suite 05
Thermography
Live
HardwareThermography-Based Monitoring hardware
382×288
Thermal pixels
−20–1500°C
Temp range
LWIR
Microbolometer

Every suite runs on the same Pantocase edge-processing unit and feeds the unified OHL Monitoring Panel.

Build your own monitoring universe

Hand-pick the devices that fit your needs — accelerometer, visible camera, profiling system, LiDAR scanner or thermal camera. Each device brings its own KPIs, all displayed in real time on one panel.

Design a custom suite
The Monitoring Platform

One panel. Every suite. From data to decision.

Wherever your data comes from — vibration, geometry, LiDAR or thermal — it flows into the unified OHL Monitoring Panel: map-based asset visibility, severity scoring and trend analysis, plus customizable alerts and maintenance recommendations.

1

Capture

Onboard sensors record vibration, geometry, thermal or LiDAR data during normal operation.

2

Analyze

AI processes the signals in real time, flagging anomalies and scoring their severity.

3

Prioritize

A severity score and health index rank every point, surfacing the highest-risk locations first.

4

Act

Field reports are generated with QR codes and synced video — crews know exactly what to fix and where.

Start with one suite or run all five — the data always lands in the same workflow. No matter how you grow your monitoring, your maintenance teams keep one map, one severity scale, and one set of priorities.

Trusted by

Chosen by leaders in rail engineering.

Schunk Talgo Egis BBF Powerlion Ingérop HBK Kruch Damp DB Netze Minel
Ready to see it in action?

Let's talk about your overhead lines.

Tell us about your fleet and network, and our rail infrastructure experts will walk you through the monitoring suite — or custom configuration — that fits your maintenance goals.

Request a Demo

Onboard IoT · AI-driven panel · Predictive maintenance